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Toyota Highlander production line at the Indiana plant in U.S.

Toyota Plans $373.8m Investment to Bring First Hybrid Powertrain Production to U.S.

Toyota said on Tuesday that it is set to maintain its position as the top manufacturer of hybrid vehicles worldwide with a $373.8 million investment in five U.S. manufacturing plants. Toyota said the new investment will support the production of its first American-made hybrid powertrain and will implement Toyota’s New Global Architecture (TNGA) at its Alabama plant. Each of the projects, according to a statement issued by the Japanese auto giant,  is scheduled to begin this year and all should be operational by 2020.

Toyota disclosed that the investment will include adding new production of hybrid transaxles (hybrid vehicle transmissions) at the Buffalo, WV, manufacturing facility; expanding 2.5-liter engine capacity at the Georgetown, KY, plant; increasing production of 2.5-liter cylinder heads at Bodine Aluminum’s Troy, MO, plant; and modifying the Bodine Jackson plant to accommodate production of hybrid transaxle cases and housings and 2.5-liter engine blocks. The Huntsville, AL, plant will undergo a comprehensive upgrade to enable it to build engines that complement TNGA.

“This investment is part of our long-term commitment to build more vehicles and components in the markets in which we sell them,” said Jim Lentz, CEO, Toyota Motor North America. “This strategy is designed to better serve our customers and dealers, and positions our manufacturing operations to fulfill their needs well into the future.”

The 2.5-liter engines manufactured in Kentucky and transaxles made in West Virginia will be used in hybrid vehicles built in North America such as the Highlander Hybrid manufactured in Princeton, Indiana. Toyota remains the world leader in gas-electric hybrids, surpassing 3 million sales in the U.S. and 10 million globally.

Fifty new jobs will be created because of the investment at the Alabama plant. There will be no net gain of jobs at the Kentucky, West Virginia, or Bodine Aluminum facilities, but these investments will help to ensure the stability of the plants’ employment levels in the future.

“This investment across five American plants expands capacity for our latest TNGA engines, and localises production of hybrid powertrains, a core Toyota technology,” said Jeff Moore, senior vice president for Manufacturing. “It underscores Toyota’s confidence in the capability and global competitiveness of our North American manufacturing.”

Toyota said the total investment of $373.8 million will be distributed as follows:

  • Toyota Motor Manufacturing, KY―$120,960,000
  • Bodine Aluminum Jackson, TN―$14,500,000
  • Toyota Motor Manufacturing, WV―$115,300,000
  • Toyota Motor Manufacturing, AL―$106,000,000
  • Bodine Aluminum Troy, MO―$17,050,000
  • The statement said these projects, and others previously announced, move Toyota nearly halfway ($4.1 billion) toward its commitment to invest $10 billion in the U.S. as announced by CEO Akio Toyoda in January 2017.

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